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Metal and plastic processing

Metal and plastic processing

Icon for the 3D printing application area with a cube symbol

Filtration systems for additive manufacturing and 3D printing

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3D printer during the additive manufacturing process using yellow materialSeries of workbenches with extraction arms and compact Filtracon filter unitsMobile compact dust collector next to workbenches with extraction arms

Reliably capture fine dust and emissions from the printing process

Industrial 3D printing involves melting, solidification, and post-processing, which generate emissions that are harmful to health: fine dust, process gases, organic vapors, and metal oxides—some of which are explosive. Downstream processes such as depowdering and laser cutting are also critical.

Reliable filtration in additive manufacturing

FILTRACON offers compact and customizable extraction systems that can be seamlessly integrated into additive manufacturing environments—including HEPA filtration, gas separation, and ATEX configuration if required.

Icon for the "Brushes" category, featuring a round brush symbol

Filtration systems for brushes

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Close-up of a brushed metal surface with sanding marksProduction area with filter housing, stainless steel pipes running above it, and connected machines.Tall cyclone/filter column with multiple branch pipes and measuring fittings, view of the piping in a production cell.Side view of the filter housing with spiral pipe connection and gray suction hose, mounted next to a production machine.Compact dust extraction unit with three round inspection covers, flexible suction hose, and workshop environment in the background.

Targeted control of dust from surface treatment

When brushing metals or coated components, fine particles are generated from both the material and the brush. These dust particles are often flammable or explosive and quickly accumulate inside machinery or on surfaces. Professional dust removal is essential for workplace safety in these situations.

Effective dust collection with a focus on safety

FILTRACON extraction solutions capture hazardous dust directly at the source. As custom-designed dust collection systems, our solutions—depending on the type of dust and machine—include explosion protection, pre-separation, or filter monitoring.

Icon for the "Compounding" application area with a molecular structure symbol

Filtration systems for compounding

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Colorful plastic pellets as a symbolic image for compoundingSide view of a Filtracon filter with discharge hopper and fan visible next to it.Pipe connection and conical distributor that feeds a large air duct into the Filtracon filter housing.White Filtracon filter housing with logo, connected pipes, and small collection container in a production hall.

Safely separate vapors, additive particles, and fine dust during mixing

During compounding, mixing, dosing, and extruding generate emissions from polymers, additives, and fillers. These can be harmful to health, sticky, or even flammable.

Precise extraction in plastics processing

FILTRACON systems ensure clean air directly at mixing or extrusion points. Depending on the emissions, dry or combination filter solutions with specific chemical resistance are used.

Icon for the wire drawing application area with a spiral wire symbol

Filtration systems for wire drawing

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Production hall with wire coils and wire drawing machinesView of the production island: closed metal hood on a mobile frame, flexible extraction hoses lead to the dust extraction system.Bird's-eye view of the line: hood on scaffolding, two suspended extraction hoses, and pipe route along the assembly workstations.Top view: Metal hood over a marking station with two flexible suction hoses and conveyor belt in an industrial workshop.Top view: Metal hood over a marking station with two flexible suction hoses and conveyor belt in an industrial workshop.

Safely capture particles, drawing dust, and lubricant mist

Wire drawing produces fine metal dust and lubricant mist due to mechanical friction and high tensile forces, especially when processing copper, aluminum, or steel. These emissions not only affect air quality in production, but can also cause deposits on machines and product surfaces.

FILTRACON® extraction technology ensures effective collection of these particles directly in the drawing line area. Our systems are designed for continuous operation, support reliable air purification, and significantly reduce cleaning requirements. The systems are individually configured depending on the material and process conditions—for clean air and consistent product quality in wire drawing.

Icon for the "Watering" category, featuring a watering can symbol

Filtration systems for casting

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Workers pouring molten metal into a moldComplete extraction/filter installation visible above production areas, hose connections, and air ducts.Large filter housing on a platform with a collection container.Pipe junction and supply air duct via filter module.Industrial extraction system with pipes and filter housing.Several filter modules and pipelines in a foundry.

Capturing dust, smoke, and binder-related emissions during casting

The high temperatures involved in metal casting produce metal vapors, fine quartz dust, and organic fumes. These are often respirable and require efficient separation.

Temperature-resistant solutions for casting processes

FILTRACON® offers robust extraction systems with heat-resistant filter stages. The systems can be used on casting lines, molding boxes, or venting areas.

Icon for the "Hardening" application area with a flame symbol

Filtration systems for hardening

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A red-hot workpiece is held with pliers for hardeningComplete extraction/filter installation visible above production areas, hose connections, and air ducts.Interior view: Dust extraction device with fan and piping, workstation in the foreground.Several external separators with high exhaust air shafts on a factory facade.Large filter module on platform, several round filter covers visible, photographed from below.Pipe junction and supply air duct via filter module.Several filter modules and pipelines in a foundry.Furnace edge and casting mold with liquid metal, workshop environment in the background.View of the casting plant: hot crucible and mold filled to the brim with glowing molten metal.Industrial furnace with molten metal in a foundry, view of crucible and mold.

Filtration of oil mist, gases, and nitrous compounds

Thermal hardening processes generate a variety of emissions—from oil mist to nitrogen oxides to hydrocarbon vapors.

Safe air flow during heat treatments

FILTRACON® extraction systems are installed directly on hardening chambers or induction points. They filter both oil-containing and reactive gases and can be individually configured.

Icon for the "Laser" application area with a laser cutting symbol

Filtration systems for laser processing (cutting, marking)

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Laser machine used for laser processing of metal with blue lightExtraction device above a melting furnace with a red, glowing crucible in the foreground.Large industrial filter housing with connecting pipes and platform, interior view of an extraction system.Compact filter module from the outside, mounted on four legs in front of a building's exterior wall.Robust filter station with visible round maintenance openings and side paneling.

Extract fine dust and gaseous residues directly at the laser

Laser processes generate ultra-fine particles, metal fumes, and chemical gases, depending on the material (e.g., plastics, metals, composites).

Effective extraction technology for laser systems

FILTRACON filter units are installed directly at the laser source. They combine fine dust and gas filters, protect the optics, and ensure a clean process environment.

Icon for wet machining applications featuring a drill bit and droplet symbol

Filtration of Emulsion Mist in Wet Machining

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CNC lathe performing wet machining with coolantFiltracon OMiracle M extraction system mounted on a Star SR-20 lathe, with ducting that extracts fumes and particles directly from the machine.FILTRACON OMiracle OM-XLtvp extraction systems installed along several CNC machines in a production hallCompact Filtracon OMiracle S extraction system mounted on a Hanwha XD38II-R machine, installed in plain view above the machine for local air purification.Filtracon OMiracle M extraction system installed on a Tsugami TMA8FE machine, with a duct connection in the production hall to ensure clean air.FILTRACON OMiracle OM-XLtvp extraction unit with logo next to CNC machining centers on the production floorWSOFlexMMB and miniMMA suction solutions side by side.DMG ecoMILL with Amist 6C extraction system.Filtracon Asmoke 40 industrial extraction system in the production area, featuring a white filter unit with large air ducts positioned above the machines to reduce particles and oil mist.Matsuura MAM72-35V with Filtracon A10 attached.Citizen L32 with Filtracon/Absolent A10 extraction system.Tsugami HS38 lathe with Absolent A5 extraction module.Rollomatic 630XS with Absolent A5 extraction system attached.FANUC Robodrill with Absolent A5 extraction unit.Series of Citizen lathes, one with Absolent A5 at the front.TNL20 with Filtracon A10 extraction attachment.Miyano/BNE51 lathe with Filtracon A10 extraction system.Citizen M16V CNC lathe with Absolent A5 extraction module.DMG MORI DMP-70 with Absolent A5 extraction system attached.

Efficient collection of cooling lubricant mist, aerosols, and chips

Machining processes such as turning, milling, or drilling generate significant amounts of emulsion mist, oil-containing aerosols, and fine to coarse chips. These emissions not only impair air quality, but also settle on machine components, sensors, and floor surfaces. The result is increased maintenance costs, potential disruptions in the manufacturing process, and increased safety risks.

Modular solutions for every machine tool

FILTRACON® oil mist separators are specifically designed to meet the requirements of metalworking. They capture emissions directly at the source, improve air quality, and support smooth, clean production processes. Each solution is individually tailored to the machine and production environment.

Icon for the "Melting" application area with a crucible symbol

Filtration systems for melting

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Workers melting and pouring molten metal in a foundryLarge cartridge/disc filter front on raised platform with railing.Pipe bend and exhaust air connection of a filter system in a machine hall.Industrial extraction above production machine, view of motor and frame.Exhaust air installation with piping to combustion/cooling system on floor slab.Series of extraction units above machines with pipe branches along the hall ceiling.Side view of an extraction unit above a production machine with flexible hose connection.Extraction housing above melting furnace with connected ventilation pipe in the hall roof.Compact extraction unit with round filter cartridges on a building facade.Outdoor installation of a dust extraction system with large pipe connection and shaft on the flat roof.

Filtering oxide fumes and alloy vapors at high temperatures

The melting process produces oxidic fumes, metal or slag residues, and gases that can sometimes be corrosive or toxic. A professional fume extraction system is essential here to protect both people and machinery.

Industrial extraction technology for melting processes

FILTRACON® offers specially designed systems with temperature-resistant components for the safe capture of these emissions, tailored to the furnace type, material, and air volume.

Icon for the "Forging" application area with an anvil symbol

Filtration systems for forging

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A blacksmith works with red-hot metal in the forgeExhaust air duct from combustion and cooling chamber to filter container.DFPRO 8 SPE filter unit with large exhaust pipe.DFPRO 8 SPE filter unit with large exhaust pipeDFE 4-16 filter system next to melting furnace, exhaust pipes visible.

Capturing smoke, tinder, and oil-containing vapors during forming

Forging produces hot gases, metal particles, and lubricant residues. These have a massive impact on the environment and personnel.

Extraction technology for hot and harsh operating environments

FILTRACON® systems with temperature- and particle-resistant technology enable efficient air purification at presses, hammers, or forming stations.

Icon for the welding and brazing application area, featuring a welding torch symbol

Filtration systems for welding and soldering

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A welder working on a steel structureTall filter unit on hall wall with pipes, side view.View into the robot cell: several orange welding robots under extraction equipment.Welding robot station with triple extraction hood and connection to the filtration system.Robot cell with extraction hoods and overhanging ventilation ceiling, overall view.Close-up of pipe connection and installation platform of the filtration system.Filtration module with inlet funnel and piping, front interior view.Filtration system with multiple round filter flaps and exhaust pipe, side view.

Safely extract ultrafine metal oxides and gases during joining

Depending on the active ingredient and process, welding or soldering produces harmful fumes, metal oxides, ozone, or flux residues.

Targeted source detection for clean breathing air

FILTRACON® systems capture welding fumes directly at the torch or soldering point, either mobile or stationary, and ensure permanently safe air conditions.

Icon for the "Dry Machining" application area with a drill bit symbol

Filtration systems for dry machining/chip extraction

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CNC milling machine used for dry metal machiningExtraction filter with connected pipe section and access grate.Single DFPRO filter station with access railing.Two compact Filtracon DFPRO filter units on a platform.Filter system on platform with pipe connection to hall ceiling.Industrial extraction system with filter housing and piping.

Effectively collect coarse dirt and production residues

Almost all machining processes such as milling, turning, drilling, or sawing produce fine particles as well as coarse chips. These can be dry, oily, or sticky and quickly accumulate in machine rooms, guides, or on transport routes. Without targeted collection, they lead to increased cleaning costs, premature machine wear, and safety risks.

Customized extraction solutions for every type of chip

FILTRACON® offers customized chip extraction systems for individual machines or complete processing lines. The systems ensure clean work areas, reduced maintenance costs, and smooth production processes.

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